ClinicalTrials.gg
CompletedNCT03901209Updated Sep 28, 2020

First-In-Man Performance and Safety Evaluation of the CARLO® Device in Midface Osteotomies

An interventional study of Mid-face osteotomy in Abnormalities, Jaw and Malocclusion, Angle Class III, sponsored by Advanced Osteotomy Tools (AOT) AG. Completed at 4 sites in 3 countries. Open to participants aged 18 Years and older. Per ClinicalTrials.gov, last updated 2020-09-28.

Sponsored by Advanced Osteotomy Tools (AOT) AG · Not applicable, Interventional, and Treatment

Phase
Not applicable
Study type
Interventional
Enrollment
31
Allocation
Not applicable
Ages
18 Years and older
Sex
All
01

Study summary

The study product is a Cold Ablation Robot-guided Laser Osteotome (CARLO®) robotic surgery device. It is a device that removes hard tissue such as bone by means laser ablation - it is therefore an alternative to Piezo-Electric osteotomes and/or oscillating saws or other mechanical instruments for bone cutting. In this study, the CARLO device is integrated with a computer-assisted pre-operative planning and intra-operative navigation, and will be used for Patients requiring an orthognathic procedure with a mid-face osteotomy, for whom a procedure plan is defined based on preoperative imaging.

Read the detailed description

The objective of this first-in-man study is to confirm the performance and safety of the CARLO® robotic surgery device (manufactured by Advanced Osteotomy Tools SA) for the execution of preoperatively planned midface osteotomies.

The study is designed and powered to confirm, in clinical use across multiple sites, that the CARLO® device can be used to accurately perform straight-line mid-face osteotomies according to preoperative plans, and with results and a safety profile that are comparable to current state-of-the-art osteotomy methods. Multiple risk mitigations are in place to ensure safety, especially for the initially enrolled patients.

A postoperative follow-up of up to 28 days will be included in this study, in order to assess initial soft tissue healing and recovery, and to enable the identification of any soft-tissue injuries that would not have been immediately apparent.

After end of study of each individual patient, safety monitoring will go on for the duration of the study until the last visit of the last patient.

02

Conditions studied

  • Abnormalities, Jaw
  • Malocclusion, Angle Class III
03

In context

Malocclusion, Angle Class III

57 studies on the registry are indexed under Malocclusion, Angle Class III; 11 are open to participants now.

This study's enrollment of 31 is close to the median of 32 across 53 interventional studies indexed under Malocclusion, Angle Class III.

Browse Malocclusion, Angle Class III studies →

Lead sponsor

This is the only study on the registry with Advanced Osteotomy Tools (AOT) AG as lead sponsor.

Counted across the registry records on this site, refreshed daily.

04

Who can participate

Ages eligible
18 Years and older
Sexes eligible
All
Accepts healthy volunteers
No

Go through the criteria one by one — yes, no or not sure — and take the list to your doctor or the study team. Kept in this browser only.

Inclusion criteria

[ Indication for performing a mid-face osteotomy using a transoral approach, and suitability for use of CARLO® system: ]

  1. Surgical relocation of the maxilla is indicated, using a mid-face osteotomy via a transoral approach that can be performed using bilateral straight-cut lines (LeFort I). Patients for whom a concomitant re-positioning of the mandibula or other corrections are indicated may be included in the study, as long as these corrections do not affect the repositioning of the maxilla that is being assessed; these additional osteotomies will not be performed using the CARLO® system.

    [ General requirements related to enrollment in a clinical study ]

  2. Patient is willing and able to attend all scheduled visits and comply with all study procedures
  3. Aged ≥18
  4. Ability to understand and give study-specific
  5. Written informed consent obtained from patient [ General precondition for orthognathic surgery ]
  6. Proven completion of the facial growth

Exclusion criteria

Exclusion Criteria:

[ General related to enrollment in a clinical study ]

  1. Female patients who are pregnant or breast feeding or are planning to become pregnant during the study
  2. Other patients who are vulnerable persons, such as adults lacking the capacity in the consent procedure, patients in emergency situations.
  3. Known or suspected non-compliance, drug or uncontrolled alcohol abuse.
  4. Presence of any condition or abnormality that in the opinion of the Investigator of the Investigator would compromise the safety of the patient or quality of the data
  5. The patient is participating in, or intends to participate in another drug or device clinical trial within 12 months after enrollment
  6. Enrolment of the Investigator, his/her family members, employees and other dependent persons [ General contraindications for orthognathic surgery ]
  7. Missing indication for orthognathic surgery
  8. Patients with bleeding diathesis or coagulopathy
  9. Patients with increased perioperative airway risk factors due to anatomical structures which limits usage of endotracheal intubation
  10. Patients with intolerance or to local anesthetics
  11. Patients with consumptive/malignant primary disease (e.g. renal failure, hepatic dysfunction, severe heart failure, etc.) and a of \< 6 months
  12. Patients that have an odontogenic osteomyelitis
  13. Patients that have a diagnosed bone metabolism disorder e.g. Osteoporosis, Osteomalacia, Paget's disease, renal osteodystrophy, parathyroid disorders
  14. Patients who have received or are receiving antiresorptive therapy (bisphosphonates).
  15. Patient has previously undergone radiotherapy in the region of the intended osteotomy
  16. Patients with impaired wound healing, for example due to Type II diabetes
Terms in these criteria, in plain language(5)

Underlined terms in the criteria open these too. Explained by clinicaltrials.gg, not part of the registry record. The study team decides who can take part.

Informed consent

Before you join, the study team explains what taking part involves — its purpose, what happens, the risks and possible benefits — and answers your questions, so you can decide freely. Consent is usually recorded on a form (the informed consent form, ICF) signed by you or, where the law allows, by someone legally authorised to decide for you.

You can keep asking questions during the study, you are told of new information that matters, and you can choose to leave at any time.

Contraindication

A reason a treatment, test or procedure should not be given to a particular person, such as an allergy, another illness or a medicine they take.

Investigational drug or device

A drug or device being studied in a clinical trial.

It may be new, or already approved and being studied for another use, dose or form. Criteria often leave out people who took part in another study of one within a recent period, commonly 30 days or five half-lives.

Hypersensitivity

An allergy, or another reaction of the immune system, to a substance. “Hypersensitivity to the study drug” means a known allergic reaction to it — not every side effect a medicine can have.

Life expectancy

The study doctor’s estimate of how long someone is likely to live. Criteria use it so that people can stay in the study long enough for it to answer its question.

05

Study design

Phase
Not applicable
Primary purpose
Treatment
Allocation
Not applicable
Intervention model
Single group
Masking
None (open label)
Enrollment
31 participants (actual)

Study arms

  • Experimental
    Laser osteotomy

    The planned mid-face osteotomy (e.g. LeFort I) is performed using the CARLO osteotomy device, where a patient-specific intervention plan based on preoperative imaging is loaded on the system to allow the device to show and suggest a location for the osteotomy.

    Device: Mid-face osteotomy

Interventions

  • DeviceMid-face osteotomy

    The mid-face osteotomy - typically according to LeFort I - is performed using a pulsed erbium-doped yttrium aluminium garnet (Er:YAG) laser driven by the CARLO robot arm.

    Also known as: Orthognathic Surgery, LeFort I

06

What researchers measure

Primary outcomes

  1. Technical Success of Device Use

    Successful use of the device through all required steps: initial set-up and self-test, selection of each osteotomy path, previsualization of the path, completion of the osteotomies, and system shut down.

    Time frame: Upon completion of the procedure

  2. RMS error during registration of in-situ patient with pre-operative model

    Point-pair matching performed to match preoperative imaging with the in-situ patient could be completed with a Root Mean Square error that does not exceed 1.5 mm.

    Time frame: Intra-operative observation

  3. Position of the performed osteotomies is within 2 mm of the preoperatively planned location.

    The postion of the performed osteotomies is measured intraoperatively, relative to (orthogonally located) landmarks selected on the preoperative 3D model. The oucome is successful if this distance does not exceed 2 mm.

    Time frame: Intra-operative observation

  4. Successful completion of the maxillary downfracture and procedure without unusual difficulties.

    The maxillary mobilization (pterygo-maxillary disjunction, pull-down fracture) can be completed as usual. No difficulty is encountered that is unusual for the procedure.

    Time frame: Intra-operative observation

Secondary outcomes

  1. Key variables of the osteotomy procedures (durations)

    Variables assessed include: 1. Duration of overall osteotomy procedure (first skin incision to skin closure). 2. Duration of patient registration with the CARLO® device (from on-screen selection of first point to be matched to display of an accepted Root Mean Square Error value). 3. Duration of CARLO® device cutting for each osteotomy.

    Time frame: Upon completion of the procedure

  2. Absence of unusual complications that delay initial patient discharge.

    Overall well-being of the patient allows a normal discharge from the hospital without unusual delay (within one week).

    Time frame: 1 week post-procedure

  3. Absence of unusual soft tissue healing difficulties (14 days status).

    During the visit scheduled at 14 days, soft tissue healing allows the removal of stitches as normally possible.

    Time frame: 2 weeks post-procedure

  4. Absence of healing anomalies during final visit (28 days status)

    During the visit scheduled at 28 days, absence of any anomaly or concern related to post-operative healing.

    Time frame: 4 weeks post-procedure

  5. Accuracy of the execution of the planned osteotomy based on postoperative imaging

    Accuracy of the performed cut measured on postoperative CT (distance of the cut start and end relative to the incisor point and to the ipsilateral mesio-buccal cuspid, respectively). Target is to perform cut within 2 mm of the planned position.

    Time frame: Assessed ~2 weeks postoperatively based on postoperative imaging (CBCT)

  6. Accuracy of the final maxilla location, compared to plan, based on postoperative imaging

    Accuracy of the maxilla relocation, comparing on CT imaging the position of five defined landmarks (e.g. incisor point, tips of the upper canines, tips of the mesio-buccal cuspid) between the plan and the final result.

    Time frame: Assessed ~2 weeks postoperatively based on postoperative imaging (CBCT)

07

Study locations

4 sites
  • Allgemeines Krankenhaus der Stadt Wien (AKH Wien)
    Wien, 1090, Austria
  • Universitätsklinikum Hamburg-Eppendorf
    Hamburg, 20246, Germany
  • Kantonsspital Aarau AG
    Aarau, AG 5051, Switzerland
  • Universitätsspital Basel
    Basel, BS 4031, Switzerland
08

References and documents

Individual participant data

Plan to share: No

No publications or documents are linked to this record.

09

Timeline

Tracking since Sep 25, 2026
ElapsedEstimatedEstimated, not yet reachedSimilar studies: half by the dot; the band is the middle halfHalf of similar studies reached it by the dot; the band is the middle half, from a quarter to three quarters

Ran from Jul 2019 to primary completion in Aug 2020, 13 months.

Of 38 interventional studies with no phase under Malocclusion, Angle Class III, half reached primary completion within 13 months of starting (the median), counting those still running; a quarter within 10 and three quarters within 26. This study's 13 months is close to that.

How these figures are worked out, and which studies are left out of them.

Registered
Apr 1, 2019
First posted
Apr 3, 2019
StartActual
Jul 1, 2019
Primary completionActual
Aug 28, 2020
CompletionActual
Aug 28, 2020
Last update
Sep 28, 2020
What these dates mean
Start.
When the first participant enrolled; while estimated, when the study expects to open to recruitment.
Primary completion.
When the last participant was examined or treated to collect data for the study's main question, its primary outcome. A study that stopped early gives the date its data collection stopped.
Completion.
When the last participant's last visit took place, for every outcome, secondary ones and side effects included: the end of the study. Often later than primary completion, sometimes the same day.
Actual and Est.
Actual means the registry says the date has happened. Est. (estimated) is a date the sponsor plans or expects. It can still move, and the sponsor is expected to change it to actual once it has passed.
No changes since tracking began. The registry record was last updated on Sep 28, 2020, before this site started recording changes on Sep 25, 2026. Its history is on ClinicalTrials.gov ↗
10

Registry details

Key details

Study ID
NCT03901209
Lead sponsor
Advanced Osteotomy Tools (AOT) AG
Collaborators
Clinical Trial Unit, University Hospital Basel, Switzerland
Responsible party
Sponsor
First posted
Apr 3, 2019
Start date
Jul 1, 2019
Primary completion
Aug 28, 2020
Completion
Aug 28, 2020
Last update
Sep 28, 2020

Study contacts

Andreas Müller
principal investigator · Universitätsspital Basel
Marcello Augello
principal investigator · Kantonsspital Aarau

Oversight

Data monitoring committee
No
FDA-regulated drug
No
FDA-regulated device
No
View the source record on ClinicalTrials.gov ↗

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This study is completed, as verified in Sep 2020. You cannot join it, but the record below documents what was studied.

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