ClinicalTrials.gg
RecruitingNCT06603831Updated Nov 12, 2024

Clinical Evaluation and Cost-effectiveness Analysis of 3D Digital Surgery in Traumatology

An interventional study of patients treated using 3D technology and Patient-Specific Instrumentation and Patients treated with conventional surgery, without using 3D technology in Radius; Deformity, Hip Osteoarthritis and Hip Arthritis, sponsored by Corporacion Parc Tauli. Recruiting at 1 site in Spain. Open to participants aged 18 Years to 80 Years. Per ClinicalTrials.gov, last updated 2024-11-12.

Primary conditionOsteoarthritis, HipRegistry: Congenital AbnormalitiesReclassifiedWhy we changed it
Registry
Congenital Abnormalities — the first condition term the registry derived for this study.
ClinicalTrials.gg
Osteoarthritis, Hip
Why
  1. Congenital Abnormalities is a broad heading, used only when no more specific condition is named.
  2. The study's listed conditions name Osteoarthritis, Hip.
Confidence
High: the new condition is named in the study's own listed conditions. Of 351 hand-checked studies reclassified this way, 68% were exactly right and 84% in the right disease family; the registry's first term was right for 5% (measured 2026-10-21). How we classify →
Wrong?
Tell us the study's main condition →

Sponsored by Corporacion Parc Tauli · Not applicable, Interventional, and Treatment

From the registry’s dates

  • Started Oct 2024; still recruiting 2 years later.
Phase
Not applicable
Study type
Interventional
Enrollment
180
Allocation
Randomized
Ages
18 Years to 80 Years
Sex
All
01

Study summary

Digital surgery, in combination with patient specific instrumentation (PSI) is being used more and more in traumatology due to its proven benefits and applications. Nowadays, medical case planning and an optimal preparation before surgery are still a challenge for surgeons. This lack of preparation is translated into longer surgical procedures, potential complications, unnecessary sterilization of materials and a high number of fluoroscopies. 2D techniques such as Magnetic Resonance Imaging (MRI), Computed Tomography (CT) and X-rays remain essential for medical planning, however, in many cases, a 3D visualization is needed to achieve better results, especially in complex cases.The use of personalized medical instruments such as surgical guides has proven to increase clinical accuracy, assuring a better correction of bone deformities, and allowing a more precise location of implants and screw positioning. Furthermore, the use of 3D-printed patient-specific prosthesis can lead to better clinical outcomes as they reduce the number of complications as well as they present a longer lifespan compared to conventional generic implants.Despite the potential of 3D technology in the medical field, there is still a lack of robust studies that compares clinical benefits between digital surgery and conventional 2D surgery, and its economic impact is still unknown. Thus, the investigators propose this randomized, prospective and multi-center clinical study to evaluate the use of 3D technology in traumatology. The aim of this project is to prove that digital surgery is a cost-effective methodology and therefore it should be adopted by the public health system as a gold standard procedure.

Read the detailed description

3D technology is increasingly being used, especially in orthopaedic surgery and traumatology as it allows to define specific objects and to understand structures and system dynamics. From patient TC images and using a biomedical engineering software, an exact 3D virtual model of the anatomical region can be created, enabling visualization, planning and simulation of the entire surgery. Besides, this software allows to design custom-made surgical guides (that precisely define cutting zones and screw positioning) as well as personalized implants that perfectly fit the patient's anatomy. After that, Patient-Specific Instrumentation can be manufactured using 3D printers and biocompatible materials and they can be sterilized to be used in the operating room.

While personalized surgical guides increase surgical precision and surgeon satisfaction, personalized implants have shown to generate better clinical outcomes, both short and long term. Despite of the benefits that 3D technology can generate in the medical field, most surgeons still opt for conventional 2D planning techniques, free-hand surgeries and generic implants use. This results in a non-standardized and variable procedure that heavily depends on the surgeon´s experience and in many cases, the obtained results deviate from the initial goals. Scientific evidence shows that a lack of precision is strictly related to clinical complications. Poor alignment of the implants can cause damage to internal structures, increases chances of dislocations, fractures and osteolysis as well as reduces the prosthetic component lifespan. That translates into patient suffering from chronic pain, reduced functionality and an increased number of reinterventions.

Regardless of the potential and several applications of 3D technology, there´s still a lack of clinical evidence, and the economic impact is still unknown. This methodology is increasingly being used as a routine medical process in many institutions but still raises concerns regarding costs, specially when considering its use in the public health system. Although digital surgery has a wide variety of associated expenses such as hardware and software cost, equipment maintenance and 3D-specialised engineers, the cost of 3D technology has significantly decreased in the past few years and it can potentially generate economic benefits compared to the standard methodology due to the optimization of the surgical process; shorter surgeries, reduced number of unnecessary sterilized materials, reduced number of fluoroscopies during surgery and less medical complications and revisions.

Thus, a large-scale study is still needed to demonstrate: 1) clinical benefits that 3D technology can generate compared to conventional surgery and 2) thoroughly analyse its economic impact to determine if it's a cost-effective methodology. For this reason, a multi-centre, randomized and prospective study is proposed to evaluate digital surgery's clinical results and to perform a cost-effectiveness analysis in order to obtain enough scientific evidence to be able to escalate the use of 3D technology in all public health institutions.

This clinical trial is a pragmatic study that will evaluate the efficacy and effectiveness of 3D technology in 3 different surgical procedures; distal radius osteotomy, acetabular arthroplasty and spinal arthrodesis.

02

Conditions studied

  • Radius; Deformity
  • Hip Osteoarthritis
  • Hip Arthritis
  • Hip Arthropathy
  • Spine Injury
  • Radius; Anomaly
  • Vertebra; Degeneration
  • Vertebral Fracture
  • Hip Prosthesis Infection
  • Spinal Fusion
  • Spine Osteoarthritis
  • Spinal Deformity

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03

In context

Osteoarthritis, Hip Reclassified

641 studies on the registry are indexed under Osteoarthritis, Hip; 120 are open to participants now.

This study's planned enrollment of 180 is above the median of 90 across 457 interventional studies indexed under Osteoarthritis, Hip.

Browse Osteoarthritis, Hip studies →

Lead sponsor

Corporacion Parc Tauli is the lead sponsor of 167 studies on the registry; 25 are open to participants now.

Compared within Osteoarthritis, Hip, this study's primary condition as ClinicalTrials.gg classifies it; the registry's first condition term is Congenital Abnormalities. The counts are of registry records indexed under each term, refreshed daily. How we classify →

04

Who can participate

Ages eligible
18 Years to 80 Years
Sexes eligible
All
Accepts healthy volunteers
No

Go through the criteria one by one — yes, no or not sure — and take the list to your doctor or the study team. Kept in this browser only.

Inclusion criteria

  • Patients that requires one of the following surgical procedures / interventions: Radius osteotomy due to non-articular metaphyseal malunion Complex acetabular arthroplasty Thoracic-lumbar spine arthrodesis.

-Patients that can understand the clinical study and that are able to read, understand and sign the consent form

Exclusion criteria

Exclusion Criteria:

  • Patients that are not able to read, understand or sign the consent form.
  • Patients that can't or have no support to complete the clinical trial.
  • Patients with complex deformities or complications that would require mandatory personalized digital surgery treatment
05

Study design

Phase
Not applicable
Primary purpose
Treatment
Allocation
Randomized
Intervention model
Parallel assignment
Masking
Double (Participant, Care provider)
Enrollment
180 participants (estimated)

Study arms

  • Experimental
    3D digital surgery group

    Procedure: patients treated using 3D technology and Patient-Specific Instrumentation

  • Active comparator
    2D conventional surgery group

    Procedure: Patients treated with conventional surgery, without using 3D technology

Interventions

  • Procedurepatients treated using 3D technology and Patient-Specific Instrumentation

    3D Digital surgery includes: * 3D Surgical Planning using biomedical engineering software; 3D visualization of the patients anatomy and surgical simulation. * Use of personalized surgical guides created through additive manufacturing. * Use of personalized implants created through additive manufacturing. 3 surgical procedures are studied in this study; radius osteotomy, acetabular arthroplasty and spinal arthrodesis

  • ProcedurePatients treated with conventional surgery, without using 3D technology

    Conventional surgery includes: * 2D planning using TC and x-rays * Free-hand surgery * Use of generic, non-personalized implants 3 surgical procedures are studied in this study; radius osteotomy, acetabular arthroplasty and spinal arthrodesis

06

What researchers measure

Primary outcomes

  1. Accuracy of implants location, screw positioning and correction angles in regards the previous clinical planning and positioning reference standards.

    CT scan will be performed before and after surgery. Digital Planning will be performed in all cases to determine the right positioning of implants and screws (and deformity angle correction if needed) that the surgeon should achieve. Implant location and screw positioning from post-surgery CT will be measured and accuracy will be obtained by comparing the final positioning and correction with the previous planning and goals. Positioning and corrections measurements in post-surgery CT Scan will also be compared to positioning reference standards to determine the number of cases where the reference safe zone positioning and corrections have been achieved in both, digital and conventional surgery.

    Time frame: CT will be performed before surgery and after 21 days of surgery. From this CT, positioning and correction measurements will be obtained in the lab and accuracy will be deduced.

Secondary outcomes

  1. Demographic

    Time frame: During patient recruitment

  2. Pain of patient that undergoes any of the surgical procedures studied in this trial before and after surgery assessed by BPI-SF

    Pain will be assessed by BPI-SF before and after surgery and results will be compared between digital and conventional surgery to determine if there are significant results in these clinical outcomes.

    Time frame: This outcome will be measured before surgery, 21 days after surgery and 12 months after surgery

  3. Quality of life of patients that undergoes any of the surgical procedures studied in this trial before and after surgery will be assessed by SF-36 questionnaire

    Quality of life will be assessed by SF-36 before and after surgery and results will be compared between digital and conventional surgery to determine if there are significant results in these clinical outcomes.

    Time frame: This outcome will be measured before surgery, 21 days after surgery and 12 months after surgery

  4. Quality of life of patients that undergoes any of the surgical procedures studied in this trial before and after surgery will be assessed by EQ5D-5L questionnaire

    Quality of life will be assessed by EQ5D-5L before and after surgery and results will be compared between digital and conventional surgery to determine if there are significant results in these clinical outcomes.

    Time frame: This outcome will be measured before surgery, 21 days after surgery and 12 months after surgery

  5. Functionality and pain for patients that undergoes radial osteotomy will be assessed by the specific PROM questionnaire PRWE

    PRWE it's a patient reported outcome measures (PROMs) designed to measure wrist pain and disability in activities of daily living used for specific wrist problems

    Time frame: This outcome will be measured before surgery, 21 days after surgery and 12 months after surgery

  6. Functionality and pain for patients that undergoes hip arthroplasty will be assessed by the specific PROM questionnaire HOOS

    HOOS it's a patient reported outcome measures (PROMs) designed to evaluate symptoms and limitations for patients with hip pain.

    Time frame: This outcome will be measured before surgery, 21 days after surgery and 12 months after surgery

  7. Functionality and pain for patients that undergoes spinal arthrodesis will be assessed by the specific PROM questionnaire Oswerty scale

    Oswerty scale it's a patient reported outcome measure (PROMs) designed to evaluate pain and disability for patients that undergo arthrodesis and it's the gold standard of low back functional outcome tools.

    Time frame: This outcome will be measured before surgery, 21 days after surgery and 12 months after surgery

  8. Number of doctors and professionals that are present in the operating room

    Outcome associated with surgery cost

    Time frame: During surgery

  9. surgical time. Length of time for the whole surgical intervention

    Outcome associated with surgery cost

    Time frame: During surgery

  10. Post-operative time. Length of time for the whole post-operative procedure.

    Outcome associated with surgery cost

    Time frame: up to 1 day

  11. number of surgical sets and sterilized material that has been used during surgery

    Outcome associated with surgery cost

    Time frame: During surgery

  12. Complications that the patient can suffer during surgery

    Any incidence that can happen to the patient during the whole intervention

    Time frame: During surgery

  13. Amount of fluoroscopies measured in fluoroscopy scan time that is used during surgery

    measure the amount of fluoroscopies that the surgeon needed during the intervention.

    Time frame: During surgery

  14. number of medical follow-up visits or hospital resources

    medical visits that the patient needs after surgery. this outcome is associated with cost.

    Time frame: 1 year

07

Study locations

1 of 1 sites recruiting
08

References and documents

Publications

  • Hoang D, Perrault D, Stevanovic M, Ghiassi A. Surgical applications of three-dimensional printing: a review of the current literature & how to get started. Ann Transl Med. 2016 Dec;4(23):456. doi: 10.21037/atm.2016.12.18. PubMed 28090512 ↗
  • Song Z, Dong W, Yang D, Yang J, Wu J, Wang Y, Gu Y. Application of 3D Visualization Technology in Complex Abdominal Wall Defects. Int J Gen Med. 2021 Jun 10;14:2449-2457. doi: 10.2147/IJGM.S310170. eCollection 2021. PubMed 34140800 ↗
  • Wang Y, Cao D, Chen SL, Li YM, Zheng YW, Ohkohchi N. Current trends in three-dimensional visualization and real-time navigation as well as robot-assisted technologies in hepatobiliary surgery. World J Gastrointest Surg. 2021 Sep 27;13(9):904-922. doi: 10.4240/wjgs.v13.i9.904. PubMed 34621469 ↗
  • Zoabi A, Redenski I, Oren D, Kasem A, Zigron A, Daoud S, Moskovich L, Kablan F, Srouji S. 3D Printing and Virtual Surgical Planning in Oral and Maxillofacial Surgery. J Clin Med. 2022 Apr 24;11(9):2385. doi: 10.3390/jcm11092385. PubMed 35566511 ↗
  • Lal H, Patralekh MK. 3D printing and its applications in orthopaedic trauma: A technological marvel. J Clin Orthop Trauma. 2018 Jul-Sep;9(3):260-268. doi: 10.1016/j.jcot.2018.07.022. Epub 2018 Aug 3. PubMed 30202159 ↗
  • Fillat-Goma F, Marcano-Fernandez FA, Coderch-Navarro S, Martinez-Carreres L, Berenguer A. 3D printing innovation: New insights into upper extremity surgery planning. Injury. 2021 Jul;52 Suppl 4:S117-S124. doi: 10.1016/j.injury.2021.01.048. Epub 2021 Feb 13. PubMed 33632605 ↗
  • Tallarico M, Scrascia R, Annucci M, Meloni SM, Lumbau AI, Koshovari A, Xhanari E, Martinolli M. Errors in Implant Positioning Due to Lack of Planning: A Clinical Case Report of New Prosthetic Materials and Solutions. Materials (Basel). 2020 Apr 16;13(8):1883. doi: 10.3390/ma13081883. PubMed 32316361 ↗
  • Myers CA, Laz PJ, Shelburne KB, Judd DL, Huff DN, Winters JD, Stevens-Lapsley JE, Rullkoetter PJ. The impact of hip implant alignment on muscle and joint loading during dynamic activities. Clin Biomech (Bristol). 2018 Mar;53:93-100. doi: 10.1016/j.clinbiomech.2018.02.010. Epub 2018 Feb 14. PubMed 29482087 ↗
  • Kim YH, Park JW, Kim JS, Park SD. The relationship between the survival of total knee arthroplasty and postoperative coronal, sagittal and rotational alignment of knee prosthesis. Int Orthop. 2014 Feb;38(2):379-85. doi: 10.1007/s00264-013-2097-9. Epub 2013 Sep 10. PubMed 24173677 ↗
  • Michielsen M, Van Haver A, Bertrand V, Vanhees M, Verstreken F. Corrective osteotomy of distal radius malunions using three-dimensional computer simulation and patient-specific guides to achieve anatomic reduction. Eur J Orthop Surg Traumatol. 2018 Dec;28(8):1531-1535. doi: 10.1007/s00590-018-2265-0. Epub 2018 Jun 20. PubMed 29926244 ↗
  • Coakley M, Hurt DE. 3D Printing in the Laboratory: Maximize Time and Funds with Customized and Open-Source Labware. J Lab Autom. 2016 Aug;21(4):489-95. doi: 10.1177/2211068216649578. Epub 2016 May 19. PubMed 27197798 ↗
  • Ballard DH, Mills P, Duszak R Jr, Weisman JA, Rybicki FJ, Woodard PK. Medical 3D Printing Cost-Savings in Orthopedic and Maxillofacial Surgery: Cost Analysis of Operating Room Time Saved with 3D Printed Anatomic Models and Surgical Guides. Acad Radiol. 2020 Aug;27(8):1103-1113. doi: 10.1016/j.acra.2019.08.011. Epub 2019 Sep 18. PubMed 31542197 ↗
  • Levesque JN, Shah A, Ekhtiari S, Yan JR, Thornley P, Williams DS. Three-dimensional printing in orthopaedic surgery: a scoping review. EFORT Open Rev. 2020 Aug 1;5(7):430-441. doi: 10.1302/2058-5241.5.190024. eCollection 2020 Jul. PubMed 32818070 ↗
  • von Campe A, Nagy L, Arbab D, Dumont CE. Corrective osteotomies in malunions of the distal radius: do we get what we planned? Clin Orthop Relat Res. 2006 Sep;450:179-85. doi: 10.1097/01.blo.0000223994.79894.17. PubMed 16721354 ↗
  • Delbruck H, Weber DC, Eschweiler J, Hildebrand F. 3D accuracy and clinical outcomes of corrective osteotomies with patient-specific instruments in complex upper extremity deformities: an approach for investigation and correlation. Eur J Med Res. 2022 Oct 8;27(1):197. doi: 10.1186/s40001-022-00830-9. PubMed 36209123 ↗
  • Tack P, Victor J, Gemmel P, Annemans L. Do custom 3D-printed revision acetabular implants provide enough value to justify the additional costs? The health-economic comparison of a new porous 3D-printed hip implant for revision arthroplasty of Paprosky type 3B acetabular defects and its closest alternative. Orthop Traumatol Surg Res. 2021 Feb;107(1):102600. doi: 10.1016/j.otsr.2020.03.012. Epub 2020 May 11. PubMed 32409268 ↗
  • Lewinnek GE, Lewis JL, Tarr R, Compere CL, Zimmerman JR. Dislocations after total hip-replacement arthroplasties. J Bone Joint Surg Am. 1978 Mar;60(2):217-20. PubMed 641088 ↗
  • Buller L, Smith T, Bryan J, Klika A, Barsoum W, Iannotti JP. The use of patient-specific instrumentation improves the accuracy of acetabular component placement. J Arthroplasty. 2013 Apr;28(4):631-6. doi: 10.1016/j.arth.2012.12.001. PubMed 23498350 ↗
  • Gertzbein SD, Robbins SE. Accuracy of pedicular screw placement in vivo. Spine (Phila Pa 1976). 1990 Jan;15(1):11-4. doi: 10.1097/00007632-199001000-00004. PubMed 2326693 ↗
  • Zhang XN, Zhou LJ, Su QJ, Guan L, Li DY, Pei BQ, Pan AX, Yang HH, Ding HT, Liu YZ, Hai Y. Accuracy of cortical bone trajectory screw fixation guided by spinous process clamp guide in lumbosacral vertebrae: A cadaver study. Int J Med Robot. 2023 Apr;19(2):e2484. doi: 10.1002/rcs.2484. Epub 2022 Dec 16. PubMed 36413096 ↗
  • Maruo K, Arizumi F, Kusuyama K, Kishima K, Tachibana T. Accuracy and safety of cortical bone trajectory screw placement by an inexperienced surgeon using 3D patient-specific guides for transforaminal lumbar interbody fusion. J Clin Neurosci. 2020 Aug;78:147-152. doi: 10.1016/j.jocn.2020.04.090. Epub 2020 Apr 27. PubMed 32354646 ↗
  • Phan K, Sgro A, Maharaj MM, D'Urso P, Mobbs RJ. Application of a 3D custom printed patient specific spinal implant for C1/2 arthrodesis. J Spine Surg. 2016 Dec;2(4):314-318. doi: 10.21037/jss.2016.12.06. PubMed 28097249 ↗

Individual participant data

Plan to share: Yes — The plan is to create a data repository with all the outcomes obtained during this study for each patient. Study results will be also published in scientific reviews.

Supporting information: Statistical analysis plan, Clinical study report

Time frame: Data will be available when the study is completed and will be shared for a minimum of 25 years

09

Updates

Tracking since Sep 25, 2026
No changes since tracking began. The registry record was last updated on Nov 12, 2024, before this site started recording changes on Sep 25, 2026. Its history is on ClinicalTrials.gov ↗
10

Registry details

Key details

Study ID
NCT06603831
Collaborators
Hospital Clinic of Barcelona, Hospital de Granollers, Fundació Hospital d'Olot i Comarcal de la Garrotxa, Hospital de la Santa creu i Sant Pau - Barcelona, Consorci Hospitalari de Vic, Corporació de Salut del Maresme i la Selva
Responsible party
Ferran Fillat Gomà (Principal Investigator, Corporacion Parc Tauli) — Principal investigator
First posted
Sep 19, 2024
Start date
Oct 21, 2024
Primary completion
Dec 31, 2027 (estimated)
Completion
Dec 31, 2027 (estimated)
Last update
Nov 12, 2024

Study contacts

Xavier Garcia-Ruz
Contact
xgarcia@tauli.cat
644685674
Ferran Fillat-Gomà
principal investigator · Corporacion PT

Oversight

Data monitoring committee
No
FDA-regulated drug
No
FDA-regulated device
No
View the source record on ClinicalTrials.gov ↗

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