ClinicalTrials.gg
CompletedNCT05444192Updated May 23, 2025Results posted

Comparing Clinical Outcomes Using Two Insole Manufacture Techniques

An interventional study of CAD/CAM insoles in Foot Injury, Foot Deformity and Foot Sprain, sponsored by NHS Greater Glasgow and Clyde. Completed at 1 site in United Kingdom. Open to participants aged 18 Years and older. Per ClinicalTrials.gov, last updated 2025-05-23.

Sponsored by NHS Greater Glasgow and Clyde · Not applicable, Interventional, and Treatment

Phase
Not applicable
Study type
Interventional
Enrollment
114
Allocation
Randomized
Ages
18 Years and older
Sex
All
01

Study summary

The main purpose of this study is to find out if scanning the foot using a 3D scanner influences the effectiveness of custom made insoles, compared to the more traditional approach of taking a foam-box impression cast of the foot. Both of these methods are currently used as standard care in the NHS Greater Glasgow and Clyde (GGC) Orthotic Department. In this study, insoles will be manufactured either from a direct 3D scan of the foot, or from a foam-box impression cast, and a series of questionnaires will be used to measure any changes in foot pain and foot function. The results from this study will be used to develop an information resource for both patients and Orthotists which will fill gaps in our current knowledge and hopefully guide us further in providing the best possible care for future patients who require insoles.

Read the detailed description

A single centre, double blinded, randomised controlled trial. Interventional, equivalence Trial design.

Participants will be asked to attend 2 face-to-face appointments for assessing and fitting of insoles, which is standard practice in the NHS GGC Orthotic Department. Each face-to-face appointment will take approximately 40 minutes. Following the fitting of the insoles, participants will be asked to participate in 3 telephone calls over 12-weeks, during which they will be asked to answer questions from two questionnaires (the "Foot Health Status Questionnaire", and the "Orthotic and Prosthetic User Survey"). Each telephone appointment will take approximately 15 minutes. Once participants receive their insoles, they will also be asked to keep a diary detailing the number of hours that they wore the insoles each day over 12-weeks. This information will be collected by the Orthotist involved with the trial during the telephone review appointments.

02

Conditions studied

  • Foot Injury
  • Foot Deformity
  • Foot Sprain
  • Feet, Flat
  • Foot Ankle Injuries
03

In context

Foot Injuries

60 studies on the registry are indexed under Foot Injuries; 15 are open to participants now.

This study's enrollment of 114 is above the median of 60 across 46 interventional studies indexed under Foot Injuries.

Browse Foot Injuries studies →

Lead sponsor

NHS Greater Glasgow and Clyde is the lead sponsor of 220 studies on the registry; 39 are open to participants now.

Counted across the registry records on this site, refreshed daily.

04

Who can participate

Ages eligible
18 Years and older
Sexes eligible
All
Accepts healthy volunteers
No

Go through the criteria one by one — yes, no or not sure — and take the list to your doctor or the study team. Kept in this browser only.

Inclusion criteria

  • Are aged 18 years or above
  • Are referred to the NHS GGC Orthotic service requiring a new assessment for insoles
  • are deemed suitable for CAD/CAM insoles as assessed by the PI or Co-I on clinical assessment
  • Are able to commit to five appointments over a 16-week period (two Face-to-Face appointments, three Telephone Appointments)
  • Have suitable own footwear that can accommodate a CAD/CAM insole as assessed by the PI or Co-I, and as per standard practice can wear these for 12-weeks
  • Is willing to allow their General Practitioner and consultant, if appropriate, to be notified of participation in the trial.
  • An adequate understanding of written and verbal information in English in order to provide and answer the study questionnaires

Exclusion criteria

Exclusion Criteria:

  • Scheduled elective surgery or other procedures which is likely to affect mobility during the trial.
  • Scheduled injection of the foot or ankle up to 3 months prior to joining the trial, or during participation in the trial
  • Age \<18 years
  • Adult with Incapacity, under The Adults with Incapacity (Scotland) Act 2000
  • Participant unable or unwilling to consent
  • Medial longitudinal Arch height of the foot exceeds depth of EVA blank (35mm)
  • Clinical assessment concludes that the participant requires an insole material other than EVA
  • Clinical assessment concludes that the participant does not require or will be unlikely to benefit from CAD/CAM insoles.
  • The participant is unable to commit to the trial conditions.
  • Peripheral Neuropathy present
  • Active foot ulceration present
  • Participant with of less than 6 months.
  • Any other significant disease or disorder which, in the opinion of the PI or Co-I, may either put the participants at risk because of participation in the trial, or may influence the result of the trial, or the participant's ability to participate in the trial.
  • Participants who have participated in another research trial involving an foot orthosis in the past 12 weeks.
Terms in these criteria, in plain language(4)

Underlined terms in the criteria open these too. Explained by clinicaltrials.gg, not part of the registry record. The study team decides who can take part.

Informed consent

Before you join, the study team explains what taking part involves — its purpose, what happens, the risks and possible benefits — and answers your questions, so you can decide freely. Consent is usually recorded on a form (the informed consent form, ICF) signed by you or, where the law allows, by someone legally authorised to decide for you.

You can keep asking questions during the study, you are told of new information that matters, and you can choose to leave at any time.

Corticosteroids (steroids)

Anti-inflammatory medicines such as prednisone, prednisolone and dexamethasone — not the anabolic steroids used for muscle.

Studies differ in what they allow: check which steroid medicines, routes (tablets, injections, creams, inhalers, eye drops) and doses this study accepts.

Life expectancy

The study doctor’s estimate of how long someone is likely to live. Criteria use it so that people can stay in the study long enough for it to answer its question.

Investigational drug or device

A drug or device being studied in a clinical trial.

It may be new, or already approved and being studied for another use, dose or form. Criteria often leave out people who took part in another study of one within a recent period, commonly 30 days or five half-lives.

05

Study design

Phase
Not applicable
Primary purpose
Treatment
Allocation
Randomized
Intervention model
Parallel assignment
Masking
Double (Participant, Investigator)
Enrollment
114 participants (actual)

Study arms

  • Active comparator
    insoles manufactured from foam-box cast

    Both arms are currently standard treatment within the NHS GGC Orthotic Department. There are no experimental interventions in the study.

    Device: CAD/CAM insoles

  • Active comparator
    insoles manufactured from direct 3D scan

    Both arms are currently standard treatment within the NHS GGC Orthotic Department. There are no experimental interventions in the study.

    Device: CAD/CAM insoles

Interventions

  • DeviceCAD/CAM insoles

    computer-aided-design computer-aided-manufacture (CAD/CAM) insoles

06

What researchers measure

Primary outcomes

  1. Foot Health Status Questionnaire (FHSQ) - Pain Sub-domain

    To compare the changes in pain in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

    Time frame: Measured 4 times throughout the 12-week period that the participant is wearing the insoles: Baseline immediately after receiving intervention (insoles). 4 weeks after intervention. 8 weeks after intervention. And 12 weeks after intervention

Secondary outcomes

  1. Foot Health Status Questionnaire (FHSQ) - Function Sub-domain

    To compare the changes in foot function in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

    Time frame: Measured 4 times throughout the 12-week period that the participant is wearing the insoles: Baseline immediately after receiving intervention (insoles). 4 weeks after intervention. 8 weeks after intervention. And 12 weeks after intervention

  2. Foot Health Status Questionnaire - Foot Health Sub-domain

    To compare the changes in foot health in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

    Time frame: Measured 4 times throughout the 12-week period that the participant is wearing the insoles: Baseline immediately after receiving intervention (insoles). 4 weeks after intervention. 8 weeks after intervention. And 12 weeks after intervention

  3. Orthotic and Prosthetic User Survey9-12 (Satisfaction With Device Survey)

    To compare the patient satisfaction in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

    Time frame: Measured 12 weeks after being fitted with insoles

  4. Differential Cost Analysis

    A differential cost analysis was undertaken. This involved calculating the total cost for each participant using a calculation of transit costs, staff time, and physical resources for each participant throughout their time in the trial.

    Time frame: Costs were calculated per participant from baseline until their completion of the trial at week 12.

Other outcomes

  1. Tertiary Outcome Measure - Hours of Insole Wear Time Per Day

    Patients will keep a diary of daily wear time in hours, in accordance with prior publications on measuring Orthotic Adherence. The minimum threshold for adherence is \>21 hours per week

    Time frame: Measured from baseline until completion of the trial at week 12

  2. Tertiary Outcome Measure - Dropout Rate

    Dropout rate = n dropout at end of trial

    Time frame: Measured from baseline to completion of the trial at 12 weeks, for each participant

07

Results

Posted May 23, 2025

Participant flow

Participant flow — Overall Study
MilestoneInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
Started5757
Completed5657
Not completed10
Withdrew: Lost to follow-up10

Outcome measures

PrimaryFoot Health Status Questionnaire (FHSQ) - Pain Sub-domain

To compare the changes in pain in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

Time frame:
Measured 4 times throughout the 12-week period that the participant is wearing the insoles: Baseline immediately after receiving intervention (insoles). 4 weeks after intervention. 8 weeks after intervention. And 12 weeks after intervention
Reported as:
Median · units on a scale
Foot Health Status Questionnaire (FHSQ) - Pain Sub-domain
units on a scaleInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
12 weeks following intervention78.13 (53.75 to 92.97)78.75 (53.75 to 93.75)
8 weeks following intervention72.50 (49.53 to 84.38)78.13 (54.06 to 85.00)
4 weeks following intervention72.50 (57.19 to 84.38)78.13 (48.13 to 84.38)
Baseline48.13 (29.38 to 71.88)53.75 (27.19 to 72.50)
SecondaryFoot Health Status Questionnaire (FHSQ) - Function Sub-domain

To compare the changes in foot function in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

Time frame:
Measured 4 times throughout the 12-week period that the participant is wearing the insoles: Baseline immediately after receiving intervention (insoles). 4 weeks after intervention. 8 weeks after intervention. And 12 weeks after intervention
Reported as:
Median · units on a scale
Foot Health Status Questionnaire (FHSQ) - Function Sub-domain
units on a scaleInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
12 weeks following intervention87.50 (68.75 to 100.00)93.75 (65.63 to 100.0)
8 weeks following intervention75.00 (51.56 to 93.75)93.75 (59.38 to 100.00)
4 weeks following intervention87.50 (57.81 to 93.75)87.50 (62.50 to 100.00)
Baseline68.75 (43.75 to 87.50)62.50 (37.50 to 90.63)
SecondaryFoot Health Status Questionnaire - Foot Health Sub-domain

To compare the changes in foot health in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

Time frame:
Measured 4 times throughout the 12-week period that the participant is wearing the insoles: Baseline immediately after receiving intervention (insoles). 4 weeks after intervention. 8 weeks after intervention. And 12 weeks after intervention
Reported as:
Median · units on a scale
Foot Health Status Questionnaire - Foot Health Sub-domain
units on a scaleInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
12 weeks following intervention60.00 (25.00 to 81.88)72.50 (25.00 to 85.00)
8 weeks following intervention46.25 (25.00 to 69.38)72.50 (25.00 to 85.00)
4 weeks following intervention42.50 (25.00 to 72.50)60.00 (25.00 to 85.00)
Baseline25.00 (0.00 to 60.00)42.50 (0.00 to 72.50)
SecondaryOrthotic and Prosthetic User Survey9-12 (Satisfaction With Device Survey)

To compare the patient satisfaction in two groups of participants fitted with custom CAD/CAM insoles manufactured using different foot shape capture methods. Units on a scale. Minimum score is 0, maximum score is 100. Higher scores represent better outcomes.

Time frame:
Measured 12 weeks after being fitted with insoles
Reported as:
Mean · units on a scale
Orthotic and Prosthetic User Survey9-12 (Satisfaction With Device Survey)
units on a scaleInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
Orthotic and Prosthetic User Survey9-12 (Satisfaction With Device Survey)69.48 (64.59 to 74.36)76.35 (71.84 to 80.86)
SecondaryDifferential Cost Analysis

A differential cost analysis was undertaken. This involved calculating the total cost for each participant using a calculation of transit costs, staff time, and physical resources for each participant throughout their time in the trial.

Time frame:
Costs were calculated per participant from baseline until their completion of the trial at week 12.
Reported as:
Mean · cost in pounds and pence per participant
Differential Cost Analysis
cost in pounds and pence per participantInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
Differential Cost Analysis55.46 (51.28 to 60.36)44.94 (39.98 to 48.12)
Other pre-specifiedTertiary Outcome Measure - Hours of Insole Wear Time Per Day

Patients will keep a diary of daily wear time in hours, in accordance with prior publications on measuring Orthotic Adherence. The minimum threshold for adherence is \>21 hours per week

Time frame:
Measured from baseline until completion of the trial at week 12
Reported as:
Mean · Hours
Tertiary Outcome Measure - Hours of Insole Wear Time Per Day
HoursInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
Tertiary Outcome Measure - Hours of Insole Wear Time Per Day5.08 (4.66 to 5.50)6.09 (5.68 to 6.51)
Other pre-specifiedTertiary Outcome Measure - Dropout Rate

Dropout rate = n dropout at end of trial

Time frame:
Measured from baseline to completion of the trial at 12 weeks, for each participant
Reported as:
Count of participants · Participants
Tertiary Outcome Measure - Dropout Rate
ParticipantsInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
Tertiary Outcome Measure - Dropout Rate20

Adverse events

Collected over 14 months. Non-serious events are listed at a 0% frequency threshold.

Adverse event summary by group
GroupDeathsSeriousOther
Insoles Manufactured From Foam-box Cast0/57 (0%)0/57 (0%)7/57 (12.3%)
Insoles Manufactured From Direct 3D Scan0/57 (0%)0/57 (0%)2/57 (3.5%)
Most frequent other events
Most frequent other events
EventInsoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D Scan
Advenrse eventSkin and subcutaneous tissue disorders7/572/57

Baseline characteristics

Age, Continuous
Age, Continuous(years)Insoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D ScanTotal
Median50.0 (32.0 to 61.0)50.0 (34.0 to 59.0)50.0 (33.0 to 60.0)
Sex: Female, Male
Sex: Female, Male(Participants)Insoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D ScanTotal
Female414182
Male161632
Race/Ethnicity, Customized
Race/Ethnicity, Customized(Participants)Insoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D ScanTotal
Ethnicity — White5656112
Ethnicity — Other (mixed)011
Ethnicity — African101
Area of primary musculoskeletal pathology
Area of primary musculoskeletal pathology(Participants)Insoles Manufactured From Foam-box CastInsoles Manufactured From Direct 3D ScanTotal
Ankle212445
First ray31013
Forefoot171027
Lower leg011
Midfoot415
Plantar heel / plantar fascia121123
08

Study locations

1 site
  • Orthotics Department, Glasgow Royal Infirmary
    Glasgow, G4 0SF, United Kingdom
09

References and documents

Study documents

PDFs hosted by the registry, ClinicalTrials.gov.

Individual participant data

Plan to share: Yes — Anonymised data available on request via email to the corresponding author

Supporting information: Study protocol, Statistical analysis plan, Informed consent form, Analytic code

Time frame: Data is available after publication

Access criteria: For academic and research purposes

10

Updates

Tracking since Sep 25, 2026
No changes since tracking began. The registry record was last updated on May 23, 2025, before this site started recording changes on Sep 25, 2026. Its history is on ClinicalTrials.gov ↗
11

Registry details

Key details

Study ID
NCT05444192
Collaborators
University of Central Lancashire
Responsible party
Sponsor
First posted
Jul 5, 2022
Start date
Sep 29, 2022
Primary completion
Nov 24, 2023
Completion
Nov 24, 2023
Results posted
May 23, 2025
Last update
May 23, 2025

Study contacts

Graham Chapman
principal investigator · University of Central Lancashire

Oversight

Data monitoring committee
No
FDA-regulated drug
No
FDA-regulated device
No
View the source record on ClinicalTrials.gov ↗

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