CClinicalTrials.gg
Active, not recruitingNCT05291754PEEKCPUpdated Jan 21, 2026

3D Printed PEEK Implants for Cranioplasty

An interventional study of PEEK Cranioplasty in Skull Defect, sponsored by Skane University Hospital. Active, not recruiting at 1 site in Sweden. Open to participants aged 18 Years and older. Per ClinicalTrials.gov, last updated 2026-01-21.

Sponsored by Skane University Hospital · Not applicable, Interventional, and Treatment

Phase
Not applicable
Study type
Interventional
Enrollment
40
Allocation
Not applicable
Ages
18 Years and older
Sex
All
01

Study summary

This study is a non-randomised and single center study with patients needing an artificial skull bone eg cranioplasty. 40 patients will be implanted with in house manufactured polyether ether ketone (PEEK) implants using a fused filament fabrication 3D printer. The primary aim is to ascertain safety and feasibility of the procedure. The secondary aim is to compare complication rates with conventional methods such as autologous bone and polymethylmetacrylate (PMMA).

Read the detailed description

Cranioplasty is the surgical repair of a congenital or cranial defects after head trauma, infection or decompressive craniectomy. Although some patients can tolerate cranial defects for varied periods of time, cranioplasty is mostly indicated due to the increased risk of additional brain trauma, local pain or impaired CSF circulation but also aesthetic and psychological issues. The gold standard for repair since many years is cranioplasty with autologous bones . However, sometimes it not feasible to use the patient's autologous bone due to infections, trauma, bone graft resorption and donor-site morbidity. To replace the autologous bone grafts several different materials have been used, or are in use, as titanium meshes, hydroxyapatite cement and plastic resins as polymethyl methacrylate (PMMA) and porous polyethylene. Some of these have gathered increased interest due to advancements in technology for manufacture of these materials, and also the possibility to create custom made implants or moulds.

The present study aims to assay safety and feasibility of in house 3D printed medical grade PEEK implants in research persons with acquired skull defects.

The implants will be manufactured after 3D rendering from CT images of the skull defects, sterilised and aseptically inserted in the defects by means of a surgical intervention.

A safety interim analysis will be performed after inclusion of 10 patients.

02

Conditions studied

  • Skull Defect

Keywords

  • PEEK
  • Cranioplasty
  • 3D printer
03

In context

Lead sponsor

Skane University Hospital is the lead sponsor of 71 studies on the registry; 17 are open to participants now.

Counted across the registry records on this site, refreshed daily.

04

Who can participate

Ages eligible
18 Years and older
Sexes eligible
All
Accepts healthy volunteers
No

Inclusion criteria

  • Scheduled for cranioplasty
  • Informed consent

Exclusion criteria

Exclusion Criteria:

  • No informed consent
  • Implant size greater than 12x12 cm
05

Study design

Phase
Not applicable
Primary purpose
Treatment
Allocation
Not applicable
Intervention model
Single group
Masking
None (open label)
Enrollment
40 participants (estimated)

Study arms

  • Other
    Cranioplasty PEEK

    Device: PEEK Cranioplasty

Interventions

  • DevicePEEK Cranioplasty

    3D printed PEEK skull implant

06

What researchers measure

Primary outcomes

  1. Performed PEEK implants

    Percentage of performed PEEK implants out of included patients.

    Time frame: At end of surgical procedure, up to 2 months after inclusion

  2. Safety of PEEK implants

    Survival percentage of PEEK implants. Will be compared to historical PMMA and autologous bone implants.

    Time frame: 1 year

Secondary outcomes

  1. Exposure time of PEEK implants compared to PMMA implants.

    Compare exposure time for PEEK implant during surgery with historical PMMA implants made in 3D printed mold.

    Time frame: During surgical procedure, up to 2 months after inclusion.

  2. Complications of PEEK implants

    Complications after PEEK implants other than those leading to extraction of implant will be compared to historical PMMA and autologous bone implants.

    Time frame: 12 months

07

Study locations

1 site
  • Department of Neurosurgery
    Lund, 22185, Sweden
08

Updates

Tracking since Sep 25, 2026
No changes since tracking began. The registry record was last updated on Jan 21, 2026, before this site started recording changes on Sep 25, 2026. Its history is on ClinicalTrials.gov ↗
09

Registry details

Key details

Study ID
NCT05291754
Lead sponsor
Skane University Hospital
Collaborators
Region Skane, Lund University
Responsible party
Peter Siesjö (Professor, Skane University Hospital) — Principal investigator
First posted
Mar 23, 2022
Start date
Nov 26, 2021
Primary completion
Dec 26, 2025
Completion
Mar 26, 2026 (estimated)
Last update
Jan 21, 2026

Study contacts

Einar Heiberg, MD, PhD
study director · Skane University Hospital

Oversight

Data monitoring committee
No
FDA-regulated drug
No
FDA-regulated device
No
View the source record on ClinicalTrials.gov ↗

Not currently enrolling

This study is active, not recruiting, as verified in Oct 2025. You cannot join it, but the record below documents what was studied.

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