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CompletedNCT07911371Updated Nov 2, 2026

Comparison of 3D-Printed and Heat-Cured Upper Complete Denture Bases

An interventional study of Heat-Polymerised Maxillary Complete Denture Base and 3D-Printed Maxillary Complete Denture Base in Complete Edentulism, sponsored by Arab International University. Completed at 1 site in Syria. Open to participants aged 45 Years to 60 Years. Per ClinicalTrials.gov, last updated 2026-11-02.

Sponsored by Arab International University · Not applicable, Interventional, and Treatment

From the registry’s dates

  • Registered 2 years 7 months after the study started (first participant enrolled Mar 2024, registered Oct 2026).
Updated Nov 2, 2026Newly registeredGo to Updates ↓
Phase
Not applicable
Study type
Interventional
Enrollment
16
Allocation
Randomized
Ages
45 Years to 60 Years
Sex
All
01

Study summary

This study compared two methods of making bases for upper complete dentures: three-dimensional (3D) printing and conventional heat curing. A denture base rests on the gums and supports the artificial teeth. The aim was to determine whether the manufacturing method affected retention, stability and support: how well the base resisted being dislodged, resisted horizontal or rocking movements, and resisted movement towards the supporting tissues under pressure.

Sixteen participants with no remaining upper teeth took part. Two denture bases were made for each participant from the same dental impression, one using each manufacturing method. The order in which the bases were tested was randomly determined by computer. The bases were labelled with codes so that two independent examiners were not informed of the manufacturing method. Each examiner assessed anterior and posterior retention, front-to-back and lateral stability, and front-to-back and lateral support using predefined rating scales. Scores were compared within each participant, and agreement between the examiners was also evaluated.

Read the detailed description

This study compared the retention, stability and support of 3D-printed and heat-polymerised maxillary complete denture bases in 16 participants. Eligible participants had been completely edentulous in the maxilla for at least six months and had well-healed residual ridges, healthy supporting mucosa and normal salivary flow.

Two bases were fabricated for each participant from the same definitive impression. The conventional base was produced by heat polymerisation on the master cast. The printed base was digitally designed from a scan of the cast, printed from photopolymer resin, washed and post-cured. Both bases had a nominal thickness of 3 mm and incorporated testing handles.

Assessment order was computer-randomised. Two independent prosthodontists evaluated coded bases without being informed of the fabrication technique. After 30 seconds of intraoral seating, each base was assessed for anterior and posterior retention, anteroposterior and lateral stability, and anteroposterior and lateral support. Retention and stability were rated on four-point scales and support on a three-point scale, with higher scores indicating better performance.

Between-technique comparisons used the mean examiner ratings and paired Wilcoxon signed-rank tests with Holm adjustment. Inter-examiner agreement was evaluated using exact percentage agreement and linearly weighted Gwet's AC2.

02

Conditions studied

  • Complete Edentulism

Keywords

  • Complete dentures
  • maxillary denture bases
  • heat polymerisation
  • three-dimensional printing
03

In context

Lead sponsor

Arab International University is the lead sponsor of 5 studies on the registry; none are open to participants now.

Counted across the registry records on this site, refreshed daily.

04

Who can participate

Ages eligible
45 Years to 60 Years
Sexes eligible
All
Accepts healthy volunteers
No

Go through the criteria one by one — yes, no or not sure — and take the list to your doctor or the study team. Kept in this browser only.

Inclusion criteria

  • Complete maxillary edentulism for at least six months following tooth extraction.
  • Requirement for a maxillary complete denture.
  • A well-healed, smooth, rounded, U-shaped residual ridge corresponding to Cawood and Howell class III.
  • Healthy supporting mucosa without signs of inflammation.
  • Normal salivary flow.

Exclusion criteria

Exclusion Criteria:

  • Inflamed or irritated supporting mucosa.
  • Severe residual ridge resorption corresponding to Cawood and Howell class V or VI.
  • Bony undercuts.
  • Smoking.
  • History of radiotherapy to the head and neck region.
  • Inability to cooperate with the clinical procedures.
05

Study design

Phase
Not applicable
Primary purpose
Treatment
Allocation
Randomized
Intervention model
Crossover assignment
Masking
Single (Outcomes assessor)
Enrollment
16 participants (actual)

Study arms

  • Experimental
    3D-Printed Followed by Heat-Polymerised Denture Base

    Participants underwent clinical assessment with the 3D-printed maxillary denture base first, followed by the heat-polymerised base. Both bases were fabricated from the same definitive impression. Two masked examiners independently assessed retention, stability and support for each base.

    Device: Heat-Polymerised Maxillary Complete Denture Base · Device: 3D-Printed Maxillary Complete Denture Base

  • Experimental
    Heat-Polymerised Followed by 3D-Printed Denture Base

    Participants underwent clinical assessment with the heat-polymerised maxillary denture base first, followed by the 3D-printed base. Both bases were fabricated from the same definitive impression. Two masked examiners independently assessed retention, stability and support for each base.

    Device: Heat-Polymerised Maxillary Complete Denture Base · Device: 3D-Printed Maxillary Complete Denture Base

Interventions

  • DeviceHeat-Polymerised Maxillary Complete Denture Base

    A maxillary acrylic denture base fabricated directly on the master cast using conventional flasking and resin packing. The base had a nominal thickness of 3 mm and incorporated three testing handles. Processing involved a water bath at 73°C for two hours.

  • Device3D-Printed Maxillary Complete Denture Base

    A maxillary denture base digitally designed from a laboratory scan of the master cast and fabricated from photopolymer resin using LCD-based stereolithography. The base had a nominal thickness of 3 mm and incorporated three testing handles. Printing was followed by alcohol washing and additional light polymerisation.

06

What researchers measure

Primary outcomes

  1. Anterior Retention of the Maxillary Denture Base

    Anterior retention was independently rated by two masked examiners on a four-point scale: 1 = no retention with spontaneous displacement; 2 = poor retention with minimal resistance to dislodgement; 3 = moderate retention; and 4 = good retention with maximal resistance to dislodgement. Higher scores indicated better retention. The mean of both examiners' scores was used for comparison between fabrication techniques.

    Time frame: At the clinical assessment of each denture base, following 30 seconds of intraoral seating.

  2. Posterior Retention of the Maxillary Denture Base

    Posterior retention was independently rated by two masked examiners on a four-point scale: 1 = no retention with spontaneous displacement; 2 = poor retention with minimal resistance to dislodgement; 3 = moderate retention; and 4 = good retention with maximal resistance to dislodgement. Higher scores indicated better retention. The mean of both examiners' scores was used for comparison between fabrication techniques.

    Time frame: At the clinical assessment of each denture base, following 30 seconds of intraoral seating.

Secondary outcomes

  1. Anteroposterior Stability of the Maxillary Denture Base

    Two masked examiners independently assessed anteroposterior stability using a four-point scale: 1 = displacement under light force; 2 = displacement under moderate force; 3 = displacement only under strong force; and 4 = stability maintained under strong force. Higher scores indicated better stability. The mean of the two examiners' ratings was used for comparison.

    Time frame: At the clinical assessment of each denture base, following 30 seconds of intraoral seating.

  2. Lateral Stability of the Maxillary Denture Base

    Two masked examiners independently assessed lateral stability using a four-point scale: 1 = displacement under light force; 2 = displacement under moderate force; 3 = displacement only under strong force; and 4 = stability maintained under strong force. Higher scores indicated better stability. The mean of the two examiners' ratings was used for comparison.

    Time frame: At the clinical assessment of each denture base, following 30 seconds of intraoral seating.

  3. Anteroposterior Support of the Maxillary Denture Base

    Two masked examiners independently assessed anteroposterior support under pressure directed towards the supporting tissues. A three-point scale was used: 1 = pronounced rocking; 2 = moderate rocking; and 3 = no or minimal rocking. Higher scores indicated better support. The mean of the two examiners' ratings was used for comparison.

    Time frame: At the clinical assessment of each denture base, following 30 seconds of intraoral seating.

  4. Lateral Support of the Maxillary Denture Base

    Two masked examiners independently assessed lateral support under pressure directed towards the supporting tissues. A three-point scale was used: 1 = pronounced rocking; 2 = moderate rocking; and 3 = no or minimal rocking. Higher scores indicated better support. The mean of the two examiners' ratings was used for comparison.

    Time frame: At the clinical assessment of each denture base, following 30 seconds of intraoral seating.

07

Study locations

1 site
  • School of Dental Medicine
    Damascus, Syria
08

References and documents

Publications

  • Faty MA, Sabet ME, Thabet YG. A Comparison of Denture Base Retention and Adaptation Between CAD/CAM and Conventional Fabrication Techniques. Int J Prosthodont. 2023 Sep 12;36(4):469-478. doi: 10.11607/ijp.7193. PubMed 37699188 ↗
  • Maniewicz S, Imamura Y, El Osta N, Srinivasan M, Muller F, Chebib N. Fit and retention of complete denture bases: Part I - Conventional versus CAD-CAM methods: A clinical controlled crossover study. J Prosthet Dent. 2024 Apr;131(4):611-617. doi: 10.1016/j.prosdent.2022.07.006. Epub 2022 Sep 15. PubMed 36116950 ↗
  • Emera RMK, Shady M, Alnajih MA. Comparison of retention and denture base adaptation between conventional and 3D-printed complete dentures. J Dent Res Dent Clin Dent Prospects. 2022 Summer;16(3):179-185. doi: 10.34172/joddd.2022.030. Epub 2022 Nov 15. PubMed 36704186 ↗
  • Tosun ON, Bilmenoglu C, Ozdemir AK. Comparison of denture base adaptation between additive and conventional fabrication techniques. J Prosthodont. 2023 Mar;32(3):e64-e70. doi: 10.1111/jopr.13623. Epub 2023 Jan 2. PubMed 36495146 ↗
  • Helal MA, Ali Abd El Rahman IM, Atito E, Bahaa El-Din SM, Fayad M. Evaluation of Retention and Oral Health-Related Quality of Life for Completely Edentulous Subjects Wearing Heat-Cured, 3D-Printed, and Injection-Molded Polyamide Complete Dentures: Randomized Crossover Clinical Trial. Dent J (Basel). 2026 Feb 6;14(2):95. doi: 10.3390/dj14020095. PubMed 41744932 ↗
09

Updates

1 registry update since Sep 25, 2026
Registered
First appeared on the registry. No changes since
Nov 2, 2026
Show all 1 update
  1. Nov 2, 2026
    First appeared on the registry

From the registry record's own update history. This site started tracking changes on Sep 25, 2026; for anything earlier, see the record history on ClinicalTrials.gov ↗

10

Registry details

Key details

Study ID
NCT07911371
Lead sponsor
Arab International University
Collaborators
Damascus University
Responsible party
Sponsor
First posted
Nov 2, 2026
Start date
Mar 16, 2024
Primary completion
Nov 20, 2025
Completion
Jan 15, 2026
Last update
Nov 2, 2026

Study contacts

Mohammad Murhaf Habash, DDs
principal investigator · Damascus University
Ammar Almustafa, PhD
study chair · Damascus University
Saleh Al Kurdi, PhD
study director · Arab International University

Oversight

Data monitoring committee
No
FDA-regulated drug
No
FDA-regulated device
No
View the source record on ClinicalTrials.gov ↗

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